Energy Management
AI-driven energy intensity reduction & heat integration
Energy Intensity
0.84
GJ/bbl
vs 0.91 industry avg
▼ 7.7%
Fuel Gas Consumed
2,847
Mscf/d
Steady state
Steam Generation
42.3
t/hr
2 boilers online
Energy Cost Today
$18,420
vs $19,840 yesterday
AI Savings This Month
$47.2K
48 optimizations applied
Energy Flow — Sankey
Fired Heater Efficiency — H-201
Live87.3%
Target 90%
Excess Air
18.4%
Stack Temp
287°C
Combustion
87.3%
Heat Integration Opportunities
- Increase crude-to-product heat exchange on E-102$340/d
- Recover overhead condenser duty for preheat$180/d
- Re-sequence reboiler steam staging$215/d
- Reduce H-201 stack temperature to 270°C$285/d
- Optimize steam trap T-09 cycling pattern$95/d
Steam Trap Monitoring
18
OK
4
Degraded
2
Failed
T01
T02
T03
T04
T05
T06
T07
T08
T09
T10
T11
T12
T13
T14
T15
T16
T17
T18
T19
T20
T21
T22
T23
T24
Est. loss from failed traps: $140/day
Energy Optimization AI
AI has identified achievable energy savings
$1,240/day
Heat Integration
$760/d
Steam Network
$285/d
Combustion Tuning
$195/d