All Systems Operational

Operations Overview

Refinery Alpha · Real-time autonomous operations command

Current Throughput
4,847
BPD
96.9% of capacity
▲ 2.3%
Barrel Margin
$4.23
/bbl
vs $3.89 yesterday
▲ 8.7%
OEE Score
87.4
%
Target 90%
Active Alerts
3
2 warning · 1 critical
AI Actions Today
47
Autonomous optimizations applied
Compliance Status
98.2
%
All permits current

Live Process Flow

Live
CRUDETANK4847 BPDDESALTERCDU C-101NAPHTHA1,357 BPDDIESEL2,133 BPDFUEL OIL921 BPD

AI Optimization Log

Live
  • 02:14 UTC
    Adjusted crude preheat temp from 218°C to 224°C
    → yield +0.4%
  • 01:58 UTC
    Rerouted reflux ratio on column C-101
    → diesel +0.8 bbl/hr
  • 01:33 UTC
    Corrosion inhibitor dosing increased 12%
    → TAN spike detected
  • 01:12 UTC
    Reduced fired heater excess air to 17.8%
    → fuel −2.1%
  • 00:47 UTC
    Re-sequenced product tank rotation
    → demurrage avoided
  • 00:21 UTC
    Steam trap T-14 isolated for service
    → savings $42/hr
  • 23:58 UTC
    Hydrotreater H2 flow optimized
    → sulfur −0.06%
  • 23:31 UTC
    Cooling water flow +8% on E-102
    → ΔT restored

Production Trend — 7 Day

Product Slate Today

4,847
BPD
Diesel
44%
Naphtha
28%
Fuel Oil
19%
LPG
6%
Losses
3%

Feedstock Quality Index

73/100
Crude Quality

Active Alerts

critical12 min ago
P-201 Pump Vibration
94% failure probability in <72hrs
Predictive Maintenance AI
warning47 min ago
Heat Exchanger E-104 fouling
Fouling rate elevated — Performance −3.2%
Thermal AI
warning1h 22m ago
Crude truck delivery delayed
ETA delayed 4hrs — Inventory buffer: 18hrs
Supply Chain AI

Refinery Health Score

84
of 100
Process91
Equipment78
Safety96
Energy82
Supply87